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Industrial Vision Pharmaceutical Vision

Continuous-Duty Pharmaceutical Packaging Vision Inspection System

Update: 2026-01-09

Problem Definition

Engineering Verification

This solution has been validated by Atlamech Engineering based on the following standards:

View Details

Technical Scope

Compliance Standards

Implementation Strategy

Key Deliverables

Validated vision inspection system with documented performance metrics, integration protocols, and maintenance procedures compliant with pharmaceutical manufacturing standards

Consultation Notes

  • System must maintain ≤0.1% false reject rate while achieving ≥99.9% defect detection accuracy
  • All components require pharmaceutical-grade materials with cleanroom compatibility certification
  • Redundant power supplies recommended for continuous operation
  • Vision algorithms must be validated per 21 CFR Part 11 requirements
  • Thermal management critical for continuous duty cycle operation

Infrastructure Taxonomy

Industrial smart cameras with integrated processing
Precision lens assemblies with anti-fog coating
Industrial PCs with real-time processing capability
EtherCAT or PROFINET communication modules
Typical Application Patterns: Blister pack seal integrity verification Vial label presence and alignment inspection Carton printing quality and barcode validation Package component presence verification Serial number and expiration date legibility check

Knowledge Areas

Pharmaceutical Vision System Integration & Validation

Engineering Relation Summary

Technical Components

Multi-Camera System, Coordinated Lighting Control, Real-Time Image Processing

Engineering Constraints

Temperature 15-25°C, Relative Humidity 30-60%, Vibration <0.5g

Core Optimization Logic

Continuous Monitoring Capability, Synchronization with Packaging Machinery

Implementation Evidence Summary

Project Brief

Continuous-Duty Pharmaceutical Packaging Vision Inspection System Implementation

System Scale
System deployed across multiple packaging lines, each operating at speeds up to 300 units per minute, with inspection points for primary and secondary packaging.
Operating Conditions
Controlled pharmaceutical manufacturing environment: 15-25°C, 30-60% RH, ISO Class 8 cleanroom or better, vibration <0.5g.
Implementation Constraints
Power requirements: 0.1-1.0 kW, voltage: 24VDC ±5% for control systems, 100-240VAC ±10% for lighting and processing units. Integration with existing PLC-based packaging machinery without production downtime.

Technical Knowledge Cluster

Pharmaceutical Vision System Integration & Validation

Technical framework for integrating machine vision systems in pharmaceutical manufacturing, covering inspection methodologies, regulatory standards, and system limitations to ensure product quality and compliance.

Machine Vision for Pharmaceutical Packaging Inspection
Implementation of 2D/3D vision systems for blister pack, vial, and label defect detection with sub-pixel accuracy.
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